Ensat Distributors, Ensat Tappex Inserts, Kerb Konos Inserts Catalog, Kerb Konos Inserts Distributors, Alcoa Thread Inserts, Alcoa Ensat type Inserts, Ensat Self Tapping Inserts and Installation tools.
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- Ensat Self Tapping Inserts
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Ensat Self-Tapping Inserts, steel Inserts and Brass Inserts
Ensat is a self-tapping threaded insert with external and internal thread, cutting slots or cutting bores.
Ensat STI with cutting bores was developed for materials with difficult cutting proper- ties.
Ensat STI with cutting slot is recommended for most application cases
Features & Benefits Self Tapping Inserts:
1. Ensat Self-Tapping Inserts are Tough and durable
2. Ensat Self-Tapping Inserts eliminate the need for close tolerance holes.
3. Ensat Self-Tapping Inserts cuts their own threads
4. Ensat Self-Tapping Inserts helps in thread reinforcement
5. Ensat Self-Tapping Inserts is used for thread repair
6. Ensat Self-Tapping Inserts has very high pull-out strength
7. Ensat Self-Tapping Inserts minimize weight and space
8. Ensat Self-Tapping Inserts is corrosion resistance
9. Ensat Self-Tapping Inserts is easy to install
Material in which Ensat Self Tapping Inserts are available:
Ensat Self-Tapping Inserts are mainly manufactured in following materials:
Unhardened steel
Case-hardened steel, zinc plated, clear chromated Case-hardened steel, zinc/nickel plated, transparent passivated Case-hardened steel, zinc plated, yellow chromated
Stainless steel 1.4105
Stainless steel 1.4305 (AISI 303)
Brass
Other materials, designs and finishes on request
Range :
M2 TO M100
Plating :
Anodize, Black Oxide, Chrome, Galvanized, Gold, Nickel Plated, Phosphate, Silver, Tin, Zinc Plated, Zinc Chromate (Yellow)
Standards :
Metric, UNC, UNF, BSW, BSW
* Thin & Thick wall thickness inserts also available
* We can also get manufactured Non-Standard inserts as per specifications/drawing
Application Areas:
The Ensat Self-Tapping Inserts is used throughout the whole of the metal and plastics pro- cessing industry.
Automotive industry, passenger and commercial vehicles
Engines, transmissions, wide range of supply parts such as wing mirrors, radiators, bumpers etc.
Plant and equipment construction
Flange joints, construction equipment, oil burners etc.
Household appliance and office machinery production
Vacuum cleaners, cameras, sun lamps, drills etc.
Electrical and laboratory supplies
Capacitors, heavy current, radio and telecommunication systems, dental technology equipment.
Military applications
Tanks, aircraft etc.
Dimensions Self Tapping Thread Inserts (Type 'A/AH')
| Internal Thread dia. (mm) |
External Thread dia.(mm) |
length (mm) |
Approx. Hole Size (for reference only) |
Ordering No. |
| M3 M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 |
5 7 8 10 12 14 16 18 20 22 26 26 30 34 36 |
6 8 10 14 15 18 22 24 22 24 27 30 30 30 40 |
4.2 to 4.3 6.2 to 6.4 7.2 to 7.4 9.2 to 9.4 11.2 to 11.4 13.2 to 13.4 15.2 to 15.4 17.2 to 17.4 19.2 to 19.4 21.2 to 21.4 25.2 to 25.4 25.2 to 25.4 29.2 to 29.4 33.2 to 33.4 35.2 to 35.4 |
A030M A040M A050M A060M A080M A100M A120M A140M A160M A180M A200M A220M A240M A270M A300M |
| MATERIAL | HOLE DEPTH (Minimum) | Wall Thickness (Min.) |
|
M = Steel hardened |
Blank = 1.2 x Insert length |
C.I = 0.4xD |
Installation Procedure
1. Drill hole to correct diameter, countersink if necessary.
2. Screw the Ensat onto the driving tool with the cutting slot or cutting hole pointing downwards.
3. Ensure that driving stud engagement into the Ensat does not exceed half the height of the cutting slot or hole
4.Ensure that the insertion tool and Ensat are perpendicular to the hole.
5.When using a production driver, the rotating shell must rest against the externally visible stop pins in such a way that it is driven round clockwise by the pins.
6.Set depth control, where applicable, to 0.1/0.2mm below the surface of the receiving material.
7.Apply reasonable downward pressure whilst driving the Ensat into the material to 0.1/0.2mm below the surface.
8.Finally back the driving tool out of the Ensat. In the case of a production driver the friction lock will be released automatically, the hand tool will require the hexagon nut to be held as the drive is reversed.
Avoid "bottoming" the insert or using excessive torque as this may strip the insert out or reduce pull-out loading.
Most insertion problems arise from incorrect hole size, poor tool maintenance or bad insertion techniques. Adequate trials should always be carried out before moving to production.
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